A novel digital altered cast impression technique for fabricating a removable partial denture with a distal extension.


2020 Feb 17. pii: S0002-8177(19)30908-0. doi: 10.1016/j.adaj.2019.12.011. [Epub ahead of print]

Abstract

BACKGROUND:

Although computer-aided design and computer-aided manufacturing has been successfully used in fabricating removable partial dentures (RPDs), making altered cast impressions is still a time-consuming and labor-intensive process for fabricating RPDs with a distal extension. An alternative digital technique has been developed to simplify this process.

METHODS:

The authors present a case in which they sought to improve the efficiency and simplicity in obtaining altered cast impressions by means of digital technology. Initially, a primary plaster cast was scanned as a digital cast. Based on the digital cast, a novel custom tray was designed and fabricated using a 3-dimensional printing method. With the custom tray, the novel altered cast impression was fabricated and scanned, and the final virtual altered cast was reconstructed by a stitching method.

RESULTS:

Based on the virtual altered cast, the authors designed the virtual RPD framework. Finally, the titanium alloy framework was fabricated using a 3-dimensional printing process, and the authors fit the final RPD to the patient.

CONCLUSIONS:

This novel digital altered cast impression technique may eliminate interoperator variability and increase precision compared with the traditional technique.

PRACTICAL IMPLICATIONS:

This technique showed the potential for reducing clinical appointments, chair time, and laboratory procedures.

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